Gd2Zr2O7热障涂层材料性能研究及抗CMAS行为

Properties and CMAS resistance of Gd2Zr2O7 thermal barrier coating

  • 摘要: 以氧化锆(ZrO2)和氧化钆(Gd2O3)材料为原料,使用高温固相法合成了Gd2Zr2O7。通过X射线衍射(XRD)、热膨胀仪、扫描电子显微镜(SEM)和维氏硬度计等仪器对其晶相结构、热膨胀系数、微观结构、力学性能和抗烧结性能进行了系统研究,并在1250 ℃下对Gd2Zr2O7进行了4~12 h的CMAS(CaO-MgO-Al2O3-SiO2)热腐蚀实验。结果表明:Gd2Zr2O7具有较高的热膨胀系数(TEC)、较好的抗烧结性能,但其力学性能较差。热腐蚀4 h后,腐蚀深度达到41.56 μm;热腐蚀12 h后,腐蚀深度达到132.30 μm。在高温下,Gd2Zr2O7与熔融的CMAS发生反应,生成致密富磷灰石相Ca2Gd8(SiO46O2,能够阻碍CMAS的进一步渗透。

     

    Abstract: Gd2Zr2O7 was synthesized by high-temperature solid-phase synthesis using zirconia (ZrO2) and Gadolinium(Ⅲ) oxide (Gd2O3) as raw materials. The crystal structure, thermal expansion coefficient, microstructure, mechanical properties and sintering resistance of Gd2Zr2O7 were systematically studied by XRD, thermal dilatometer, SEM and Vickers hardness tester. The results showed that Gd2Zr2O7 exhibited a high coefficient of thermal expansion (TEC) and good sintering resistance, but its mechanical properties were poor. After 4 h of hot corrosion, the corrosion depth reached 41.56 μm; After 12 h of hot corrosion, the corrosion depth reached 132.30 μm. At high temperature, Gd2Zr2O7 reacted with molten CMAS to form a dense layer of Ca2Gd8(SiO46O2, which hindering the further penetration of CMAS.

     

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